Thermodynamic modeling and performance evaluation of the economizer effect on increasing the efficiency of air-cooled compression chillers

Document Type : Original Article

Authors

1 M.Sc Student, Faculty of Aerospace, Malek Ashtar University of Technology, Tehran, Iran

2 Associate Professor, Faculty of Aerospace, Malek Ashtar University of Technology, Tehran, Iran.

3 Assistant Professor, Faculty of Aerospace, Malek Ashtar University of Technology, Tehran, Iran.

4 M.Sc Student, Energy Systems Engineering, University of Tehran, Tehran, Iran

10.22034/jrenew.2026.247782
Abstract
Since the invention of refrigeration systems, human living standards have increased rapidly. Air conditioners have provided people with comfort regardless of external conditions, and refrigerators have significantly improved the quality of human food. Since refrigeration systems with high energy efficiency require less energy for the same amount of cooling or heating capacity, they reduce electricity demand. Therefore, improving the performance of the refrigeration system can be a valid approach to preserving the environment. In this study, the thermodynamic performance of an air-cooled vapor compression chiller equipped with an economizer was investigated. The main objective was to evaluate the effect of the economizer on the coefficient of performance (COP), compressor power reduction, and overall energy efficiency improvement. Two models—a two-stage vapor compression cycle and a single-stage cycle with an economizer were developed and simulated using EES software. Eight different refrigerants were analyzed. The simulation results showed that employing an economizer enhanced the COP by 10–15% compared with the conventional system. Among the studied refrigerants, R1234ze(Z) exhibited the highest thermal efficiency and environmental compatibility, while R407C demonstrated the lowest performance. Parametric analysis revealed that an increase in condenser temperature leads to a reduction in COP and a higher compressor power requirement.

Keywords

Subjects

 
[1]  J. T. B. Tripp, The UNEP montreal protocol: Industrialized and developing countries sharing the responsibility for protecting the stratospheric ozone layer, New York University Journal of International Law and Politics, Vol. 20, pp. 733, 1987.
[2] H. Wu. et al, Experimental study on p–V indicator diagrams of twin-screw refrigeration compressor with economizer, Applied thermal engineering, Vol. 24, No. 10, pp. 1491-1500, 2004.
[3] G.Y. Ma, H.X. Zhao, Experimental study of a heat pump system with flash-tank coupled with scroll compressor, Energy and Buildings, Vol. 40, No. 5, pp. 697-701, 2008.
[4] E. Torrella. et al, Experimental evaluation of the inter-stage conditions of a two-stage refrigeration cycle using a compound compressor, International journal of refrigeration, Vol. 32, No. 2, pp. 307-315, 2009.
[5] W.J. Zhang. et al, Transient modeling of an air-cooled chiller with economized compressor. Part I: Model development and validatio, Applied thermal engineering, Vol. 29, No. 11-12, pp. 2396-2402, 2009.
[6] M. Liangdong. et al, Thermodynamic cycle performances analysis of high temperature refrigerants in a multi-stage heat pump system, International Conference on Mechanic Automation and Control Engineering, IEEE, 2010.{Carey, 1998 #8}
[7]  S. Self. et al, Ground source heat pumps for heating: parametric energy analysis of a vapor compression cycle utilizing an economizer arrangement, Applied thermal engineering, Vol. 52, No. 2, pp. 245-254, 2013.
[8] H. Kalantar-Neyestanaki. et al, A novel approach for operational optimization of multi-stage refrigeration cycles in gas refineries, International journal of refrigeration, Vol. 80, pp. 169-181, 2017.
[9]  S. S. Baakeem. et al, Optimization of a multistage vapor-compression refrigeration system for various refrigerants, Applied Thermal Engineering, Vol. 136, pp. 84-96, 2018.
[10] C.U. Moon. et al, Experimental study on the performance of the vapor injection refrigeration system with an economizer for intermediate pressures, Heat and Mass Transfer, Vol. 54, No. 10, pp. 3059-3069, 2018.
[11] A. M. Bahman. et al, Vapor injected compression with economizing in packaged air conditioning systems for high temperature climate, International journal of refrigeration, Vol. 94, pp. 136-150, 2018.
[12] E. A. Rad, S. Maddah, Entropic optimization of the economizer's pressure in a heat pump cycle integrated with a flash-tank and vapor-injection system, International journal of refrigeration, Vol. 97, pp. 56-66, 2019.
[13] T. Bai. et al, Thermodynamic assessment of a condenser outlet split ejector-based high temperature heat pump cycle using various low GWP refrigerants, Energy, Vol. 179, pp.850-862, 2019.
[14] Z. Sun. et al, Theoretical study on a novel CO2 Two-stage compression refrigeration system with parallel compression and solar absorption partial cascade refrigeration system, Energy Conversion and Management, Vol. 204, pp. 112278, 2020.
[15] C. Mateu-Royo. et al, Theoretical performance evaluation of ejector and economizer with parallel compression configurations in high temperature heat pumps, International Journal of Refrigeration, Vol. 119, pp. 356-365, 2020.
[16] P.D. Malwe. et al, Exergy assessment of a multistage multi-evaporator vapor compression refrigeration system using eighteen refrigerants, Energy, Reports 8, pp. 153-162, 2022.
[17] C.M. Udroiu. et al, Advanced two-stage cascade configurations for energy-efficient–80° C refrigeration, Energy Conversion and Management, Vol. 267, pp. 115907, 2022.
[18] G. Liu. et al, Performance study and multi-objective optimization of a two-temperature CO2 refrigeration system with economizer based on energetic, exergetic and economic analysis, Journal of Thermal Science, Vol. 31, No. 5, pp. 1416-1433, 2022.
[19] K. Li. et al, Experimental study on low temperature heating performance of different vapor injection heat pump systems equipped with a flash tank and economizers for electric vehicle, Applied Thermal Engineering, Vol. 227, pp. 120428, 2023.
[20] P. Wang. et al, District heating utilizing waste heat of a data center: High-temperature heat pumps, Energy and Buildings, Vol. 315, pp. 114327, 2024.
[21] G. Huang. et al, Performance assessment of high temperature heat pump working with different configurations in combination with internal heat exchanger, economizer and subcooler, Energy, pp. 137727, 2025.           
[22] Z. Zhang. et al, Parametric study of absorption-compression hybrid refrigeration cycle with multi-stage heat recovery, Applied Thermal Engineering, Vol. 260, pp. 124985, 2025.
[23] W.F. Stoecker, J.W. Jones, Refrigeration and Air Conditioning, McGraw-Hill, 1982.
[24] F. Moles, J. Navarro-Esbri, B. Peris, A. Mota-Babiloni, K.K. Kontomaris, Thermodynamic analysis of a combined organic Rankine cycle and Vapor compression cycle system activated with low temperature heat sources using low GWP fluids, Applied Thermal Engineering, Vol. 87, pp. 444-453, 2015.
 

  • Receive Date 14 December 2025
  • Revise Date 29 April 2026
  • Accept Date 09 June 2026